Case study Leprino Foods Company- New Mexico, USA

Treatment plant for wastewater from mozzarella production.

  • Operational since: 2001.

Design data

Parameter Value
Total BOD5 10 590 kg/d
Total COD 15 575 kg/d
TN 515 kg/d
TKN 333 kg/d
NH4-N 45 kg/d
NO3-N 181 kg/d
PO4-P 272 kg/d
TSS 3 026 kg/d
Design flow 126 m³/h
Design temperature range 25-40°C

Effluent requirements

The Moving Bed™ biofilm process is designed to remove 40% of easily degradable organic matter before the effluent is discharged to activated sludge basins.

Results

Influent (mg/l) Effluent (mg/l)
Diss. COD 2 290 1 004
TSS 1 026 1 758
NH4-N 12.5 9.17
NO3-N 58.1 43.9
TDS 4 167 3 582
TP 89.4 113
Chloride 383 328

Upgrading the treatment plant with a Moving Bed™ biofilm process resulted in improved overall production. The average removal for the biofilm system was 56% of soluble COD. In order to meet future capacities the MBBR™ biofilm system can be upgraded by adding more biomedia to the reactor.