Case study Valley Pride Pack, Wisconsin, USA

Wastewater treatment plant for slaughtering and boning operation. A Moving Bed™ biofilm process with DAF was installed ahead of existing activated sludge treatment.

  • Operational since: 1998.

Design data

Parameter Value
Total BOD 2 650 kg/d
Diss. BOD 1 350 kg/d
Total COD 3 794 kg/d
Diss. COD 1 920 kg/d
NH4-N 83 mg/l
TSS 966 mg/l
Design flow 643 m³/d
Maximum flow 1 060 m³/d
Temperature range 15-25°C

Effluent requirements

Reduce organic load to the activated sludge system sufficiently for the treatment plant to be able to increase its treatment capacity. Reduce operational costs.

Results

Parameters Influent (mg/l) Effluent reaktor 1 (mg/l) Effluent reaktor 2 (mg/l)
Total BOD 2 864   1 509
Diss. BOD 1 367 107 59
Total COD 5 141    
Diss. COD 1 989 276 226
NH4-N 202 92 61

Replacing the chemical pre-treatment system with a Moving Bed™ biofilm process provided a higher quality effluent suitable for discharge to the recipient. The MBBR™ biofilm system has also proved to reduce operational costs.